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Mylan B2 and B4, Ireland

Mylan B2 and B4, Ireland

    • CLIENT:
    • Mylan
    • MAIN CONTRACTOR:
    • Purcell Construction
    • CONSULTANT:
    • Kyne & Clyne (B2) and Scitech (B4)
    • PROJECT:
    • Mylan B2 and B4 Expansion Project
    • VALUE:
    • €5m
    • SECTOR:
    • Life Sciences
    • LOCATION:
    • Galway, Ireland

PROJECT DESCRIPTION

Mylan expanded its manufacturing facility in Inverin, Galway. Kirby was responsible for the installation of all mechanical services to serve new Grade B, C and D cleanrooms, built to hold a new compounding suite, filling line and 2 no. freeze driers. All works were completed within a ‘live environment’.

Kirby implemented Business Information Modelling (BIM) to coordinate project delivery and prefabricated and installed a stainless action platform for the compounding room and all external pipework offsite. Kirby successfully coordinated offloading and positioning of all mechanical and process equipment. During a 6 week period, approximately 30 trucks delivered over 100 pieces of equipment of various weights from 100kg to 26,500kg. This involved coordination of multiple stakeholders from Ireland, Europe and North America. This approach ensured minimised disruption to the client and optimised efficiency.

SCOPE OF WORK

Kirby scope of works included the installation and commissioning of mechanical and process pipework services.

The mechanical services installed by Kirby included:

• Chilled Water
• Low Temperature Hot Water
• Laboratory Gases
• Supply and Extract Ventilation Distribution
• DWS
• VRF Air Conditioning
• Leak Detection
• BMS
• Process Controls System
• Clean In Place (CIP)
• Clean Steam
• Nitrogen
• Process Air
• Process Chilled Water
• Process Waste
• Water for Injection (WFI)
• Purified Water
• Compressed Air
• Instrument Air
• Steam
• Process Waste
• Soils and Wastes
• Rainwater
• Domestic Water Services
• Stainless Exhaust

Installed plant items included 3 no. process control panels, 4 no. BMS panels, 9 no. AHU’s, 3 no. chillers, 1 no. CHW skids, 5 no. EF fans and 1 no. humidifiers.

The total project meterage included 2,800m of black utilities pipework, 400m of plastic pipework, 800m of copper pipework, 1,100m of clean utilities pipework, 4,500m² of ductwork.